CapabilitiesMetallization of CeramicsResistive Coating of CeramicsBrazed Assembly ServicesPhotochemical MachiningCeramic Glazing ServicesElectro and Electroless Plating ServicesPrecision Machining ServicesPortfoliosSpecial Process - Selective PlatingPhotochemically Milled 3D Traveling Wave Tube GridsCertifications:
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Electroplating and Electroless Plating Services [Click on thumbnail to enlarge]
[Click on thumbnail to enlarge] | At Elcon, we offer electro and electroless plating services in compliance with stringent ASTM, AMS, as well as Mil-Spec standards. The 0.5% nickel boron and 8% nickel phosphorous types of electroless plating are our specialty. We can plate parts as long as 12" and as high as 18" in our large capacity barrel / rack tanks.
Nickel, gold, silver, and copper electrolytic plating with thickness of up to 500 µin can be provided. Copper, molybdenum, tungsten, steel, or other types of material substrates can be selective plated. Metallized ceramics can be plated as well.
To ensure that parts are free from dirt or other surface contaminants, we perform different pre-plating operations, including abrasive blasting, caustic and acid cleaning, spray washing, and ultrasonic cleaning. Plated parts are also visually inspected and tested for plating adhesion, coating thickness, corrosion resistance, hardness, and porosity.
We have extensive experience in plating for the defense, energy, biomedical, semiconductor, and optical industry. A variety of aerospace components, optical encoders, and microwave transmitting tubes have been plated by Elcon in the past. Our plating solutions offer excellent solderability, bondability, conductivity, and corrosion protection.

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Specifications | | Industry Focus | Department of Defense Department of Energy Solar Product Manufacturing Aerospace Biomedical Communications Computer and Electronics Vacuum Electronics Medical Military Semiconductor Optical | | Intended Application | Fiber Optics R/F shielding Optical Encoders Lead Frame Prototype Aerospace Components Traveling Wave Tube Shadow and Control Grids (TWT) Vacuum Electronics Microwave Transmitting Tubes Medical Components | | Industry Standards | ANSI American National Standards Institute AS Aerospace Industry Standard ASME American Society of Mechanical Engineers ASTM American Society for Testing and Materials ASTM B 734-97 (Cu) ASTM B 607-91 (Ni-B) ASTM B 733-04 (Ni-8%P) ASTM B 488-01 (Au) ASTM B 689-97 (Ni) ASTM B 700-08 (Ag) ISO International Organization for Standardization Mil-Spec Military Specifications
- Mil-C-14550B (Cu)
- MIL-C-26074 (Ni-P)
- MIL-G-45204 (Au)
- QQ-N-290 (Ni)
- MIP-P-27418 (Ni, low stress)
- QQ-S-365 (Ag)
- MIL-STD-883F (testing, as appropriate)
- MIL-STD-45662
Restriction of Hazardous Substances (RoHS Compliant) | | Plating Material | Electrolytic Nickel Electrolytic Gold Electrolytic Silver Electrolytic Copper Electroless Nickel Boron (0.5%) Electroless Nickel Phosphorus (8%) | | Substrate-Metal | Molybdenum Copper Stainless Steel Tungsten Alloys Brass Cast Iron Inconel® Invar Iron Kovar® Monel® Nickel Phosphor Bronze Steel Tungsten Copper | | Substrate-Non Metals | Metalized Ceramics | | Plating Characteristics | Selective Corrosion Protection Solderability Bondability Conductivity | | Production Volume | Prototype to Medium Volume Max. 12"x12"x18" Sheets Rack Plating 400 Per Month Ceramic Products Barrel Plating 10,000 Per Month | | Processes | Electroless Plating Electroplating | | Equipment | Barrel Tanks Rack Tanks | | Application | Selective Spot | | Preplate Operations | Abrasive Blast Acid Rinse Scrub Tank Spray Washing Stripping Thermal Cleaning Ultrasonic Cleaning Vacuum Vapor | | Preplate/Postplate Operations | Shot/Glass Bead Peening | | Testing Capabilities | Adhesion X-Ray Inspection (XRF) Hardness Porosity Corrosion Resistance Visual | | Plating Thickness | Up to 500 µin | | Typical Lead Times Available | 3 - 5 Days Average Lead Time | | Part Length | Max. 12 in 30.48 cm | | Part Width | Max. 12 in 30.48 cm | | Part Height | Max. 18 in 30.48 cm | | Part Diameter | Max. 12 in 30.48 cm | | Standards | ISO 9001:2008 AS 9100 | | Location | 1009 Timothy Drive, San Jose, CA 95133 USA |
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