Beryllium copper, also known as spring copper and beryllium bronze, is a copper alloy with 0.5–3% beryllium. The presence of beryllium increases the alloy’s strength and makes it one of the strongest copper-based alloys.
The beryllium copper (BeCu) etching process holds immense significance across diverse industries including aerospace, automotive, and electronics industries. It’s utilized to create components for an array of devices that require withstanding strength, such as wiring, connectors, and harnesses.
Elcon Precision utilizes tooling and processes that meet stringent regulatory standards for etching unprotected segments of metal surfaces. Our expertise allows us to create intricate designs capable of withstanding even the harshest indoor and outdoor environments, aligning perfectly with the demands of industries like marine and aerospace.
With over 50+ years of experience, we are committed to delivering high-quality metal and photo chemical etching and machining services to fulfill all your custom requirements. Get in touch with us to learn more!
Precision Etching: Transforming Beryllium Copper
Beryllium copper alloys are an ideal choice to create many intermediate, complex, and high-tolerance parts because of their exceptional mechanical properties, such as:
High electrical conductivity
High strength/toughness
Corrosion resistance
Nonmagnetic and non-sparking
Non-ferrous
These properties make BeCu a machinable and easily etchable material to form intricate designs for precision parts and components that cater to your industry.
Our Etching Capabilities
Here’s how we help you with your beryllium copper etching requirements:
Material thickness: 0.0005 in. to 0.100 in., depending on the features.
The excellent properties of beryllium copper make it popular across various industries, including aerospace, electronics, medical, and automotive industries for applications such as:
What are the advantages of beryllium copper for electrical and electronic components?
Beryllium copper is one of the strongest copper alloys used in industries to manufacture precision parts and components. Here’s how they prove to be more advantageous in applications:
Beryllium copper is strong and versatile, meaning it can be shaped in any form and is predominantly used in applications requiring strength.
Beryllium copper has higher demand in industrial applications because of its higher strength over other copper-based alloys that are only used when the appearance of a material is a priority.
Similar to pure copper, beryllium copper has resistance against non-oxidizing acids such as hydrochloric acid, carbonic acid, abrasive wear, plastic decomposition byproducts, and galling.
Is beryllium copper a safe material to work with?
Much like other materials, beryllium copper can be dangerous when not handled properly. Individuals handling the beryllium copper alloy might be exposed to dust and mist, which could potentially lead to respiratory disorders. That’s why Elcon Precision takes extra caution to ensure projects can be completed safely and sustainably. We have a state-of-the-art facility to protect our personnel working on the project from any hazards the alloys can cause.
What is the typical turnaround time for a beryllium copper etching project?
A beryllium copper etching project can typically take 3-4 weeks. However, it varies based on each project’s specifications, such as required quantity and complexity. Therefore, we encourage you to get in touch with Elcon Precision to receive your project’s exact turnaround time.
Start the Etching Process With Elcon Precision
Beryllium copper etching is not an easy process and comes with its own risk. That’s why it’s essential to work with someone who can safely design your desired parts with unparalleled precision.
At Elcon Precision, on-time delivery, customer satisfaction, and quality are our top priorities.
Using our state-of-the-art facility and processes that meet regulatory compliance, we design simple to complex parts that meet all your requirements—we’re known for our high-precision solutions.
So, let’s get started on your project! Send us your specifications, and one of our team members will reach out to you with the best potential solution to design your precision parts.
Request a Quote
Our team is here and ready to start talking, whatever your application may be. Request a quote today to send us your thoughts and get your project moving.
