Our experienced team of engineers will select the appropriate brazing fixtures, joint design, and process best-suited to your application

Our Brazed Assembly Process

Depending on the material type and part geometry, our experienced team of engineers will select the appropriate brazing fixtures, joint design, and process best-suited to your specific application. Through atmosphere or vacuum brazing, we join metal to metal and ceramic to metal in a highly controlled environment, helping protect assemblies from oxidation. The active metal brazing process is ideally suited for assembling metal substrates to ceramic parts without metallization and is in most cases a cost-effective solution performed by our in-house team of experts. As an added value for our clients, we are also capable of joining metal components by laser, TIG, and spot welding.

Benefits

Arrow up
  • High hermiticity
  • High repeatability
  • Minimal oxidation
  • Minimal part-to-part variation
  • Robust bond
  • Competitive cost
  • Greater quality control
  • Efficient turnaround

Capabilities

Arrow up
  • Advanced brazing techniques
  • Proprietary metallization
  • In-house metallizing, plating, and glazing
  • In-house machining of fixtures
  • Metal-to-metal brazing
  • Ceramic-to-metal brazing
  • Active metal brazing
  • Atmosphere brazing
  • Vacuum brazing
  • Partial pressure brazing
  • TIG welding
  • Spot welding
  • Brazing temperature range: 300°C to 1200°C
  • Maximum part diameter: 
    • Vacuum furnace: 5 in.
    • Hydrogen furnace: 12 in.
  • Maximum part length:
    • Vacuum furnace: 8 in.
    • Hydrogen furnace: 20 in.
  • Testing
    • Helium Leak Performance, Vacuum Leak Testing up to 10-10 Torr
    • Joint Strength
    • XRF
    • Cross Sections
    • 160 KV X-ray Inspection

Specifications

View applications for brazed assembly, the materials we use, example products, and more below.

Gallery
Applications

Applications

  • Aerospace components
  • Microwave-transmitting tubes
  • Medical components
  • Defense
  • Energy
  • Solar product manufacturing
  • Biomedical
  • Communications
  • Computer and electronics
  • Vacuum electronics
  • Optical
  • Vacuum feed through
  • Fiber optics
Equipment

Equipment

  • Camco furnaces
  • Laser, TIG, & Spot welding stations
  • Helium & Vacuum Leak testing equipment
  • XRF
Standards

Standards

  • ISO9001:2015
  • AS9100D
  • ITAR
  • RoHS
  • MIL-C-14550B (copper plating)
  • MIL-G-45204 (gold plating)
  • AMS-QQ-N-290 (nickel plating)
  • QQ-S-365D (silver plating)
Materials

Materials

  • Metals
    • Alloy steels
    • Beryllium-copper
    • Copper
    • Copper-molybdenum
    • Gold
    • Hastelloy
    • Kovar
    • Molybdenum
    • Nickel
    • Stainless steel
    • Titanium
    • Tungsten
    • Tungsten-copper
    • Active metal braze alloys
    • Copper-based alloys
    • Gold-based alloys
    • Nickel-based alloys
    • Palladium-based alloys
    • Silver-based alloys
  • Ceramics
    • Alumina
    • Beryllia (beryllium oxide)
    • Sapphire
    • ZTA
    • Zirconia
    • YTZP
    • Graphite

Applications

  • Aerospace components
  • Microwave-transmitting tubes
  • Medical components
  • Defense
  • Energy
  • Solar product manufacturing
  • Biomedical
  • Communications
  • Computer and electronics
  • Vacuum electronics
  • Optical
  • Vacuum feed through
  • Fiber optics

Equipment

  • Camco furnaces
  • Laser, TIG, & Spot welding stations
  • Helium & Vacuum Leak testing equipment
  • XRF

Standards

  • ISO9001:2015
  • AS9100D
  • ITAR
  • RoHS
  • MIL-C-14550B (copper plating)
  • MIL-G-45204 (gold plating)
  • AMS-QQ-N-290 (nickel plating)
  • QQ-S-365D (silver plating)

Materials

  • Metals
    • Alloy steels
    • Beryllium-copper
    • Copper
    • Copper-molybdenum
    • Gold
    • Hastelloy
    • Kovar
    • Molybdenum
    • Nickel
    • Stainless steel
    • Titanium
    • Tungsten
    • Tungsten-copper
    • Active metal braze alloys
    • Copper-based alloys
    • Gold-based alloys
    • Nickel-based alloys
    • Palladium-based alloys
    • Silver-based alloys
  • Ceramics
    • Alumina
    • Beryllia (beryllium oxide)
    • Sapphire
    • ZTA
    • Zirconia
    • YTZP
    • Graphite

Request a Quote

Our team is here and ready to start talking, whatever your application may be. Request a quote today to send us your thoughts and get your project moving.

 

Request a Quote